Fixing a broken mirror frame. Part 2

Making the mirror fit the frame

Now that the frame is back together in one piece, the mirror doesn’t fit. As carefully as I could, I took the trim router and removed a few millimeters from the inside of the frame.

If I had to do this again, I’d probably buy one of those flexible router guides and stick that down as a guide, or better yet, made an actual template. Not sure why I didn’t think of this first to be honest.

I need to cut a new backing piece, as previously it was just a piece of thin cardboard that hasn’t lasted well. I bought a thin piece of hardboard, 4.8mm.

I traced the inside of the mirror onto the hardboard, cut it out on the bandsaw and cleaned it up with the belt sander until it fitted nicely.

Next I need a way of securing the mirror in place, along with the new backing. I found some old brackets that I can cut down, round over and use to secure the mirror and backing.

With these little metal bits cut out, I can mark the locations on the back of the mirror, and go to work with the router again. A quick tidy up with the chisel and they’re ready to go.

Finishing touches

I predrilled the holes for each of the new metal tabs. I don’t want to risk splitting the frame now. To reduce the length of the screws, I snipped the end off each one. This means I can have maximum thread engagement right to the bottom of each hole.

Next up, a very light sand and a quick once over with some wax. Attach the old chain with some screws and it’s done!

The result